PE Pipe Extrusion Molding Production Line

After-sales Service: 24 Hours After-Sales Service to Help Customer
Warranty: 1 Year
Type: Pipe Extruder
Plastic Processed: PVC
Product Type: Extrusion Molding Machine
Feeding Mode: One Feed
Customization:
Gold Member Since 2022

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Jiangsu, China
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Basic Info.

Model NO.
LTY-PEP-E
Assembly Structure
Integral Type Extruder
Screw
Single-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Transport Package
Wrapping Film Packing/Wooden Case
Specification
SJ50/25
Trademark
LOYALTY
Origin
China
Production Capacity
10sets/Month

Product Description

Project: 20mm PE Pipe Extrusion Line
Raw material & formula PE resin and colour mater batch
Capacity Max:100kg/h
Central height 1000-1050mm
Max. Haul-off speed 2-6m/min
Quantity of color stripe 2-4 lines (according to requirement)
Installation power 112kw
Warehouse/Workshop Dimension: 39m (length) × 3m (width) × 3m (height)
Crane: Machine positioning
Temperature/ Humidity 0-35ºC/80%
Power supply & Installation power 3-phase, 380V, 50 Hz
Wire/cables: Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine.
Delivery time 60 working days
Packing Wood pallet covered by plastic film
Commercial terms
    1. Machine list
No. Machine Qty.
1 Vacuum feeder 1 set
2 Hopper Dryer 1 set
3 SJ45 Single extruder 1 set
4 Mould 1 set
5 Co-extruder 1 set
6 Vacuum calibration tank 1 set
7 Spray cooling tank 1 set
8 Haul off 1 set
9 Non-dust cutter 1 set
10 Stacker 1 set
    1. 20mm PE Pipe Extrusion Line
Item 1 Vacuum feeder 200 kg/h
  Rated transmission capacity: 200kg/h
Motor power: 1.1KW
Pipe diameter: Φ50
Hopper : stainless steel
Max air volume: 2 M3/min
   
Item 2 Plastic hopper dryer 50kg
  Load capacity: 100kg
Power of air-blower: 0.22KW
Heating power: 6KW
   
Item 3 SJ45 single screw extruder
  Melt capacity:100kg/h
Screw:
Diameter of screw: Ф45mm
L/D: 33/1
Material of screw: 38CrMoAlA
Surface treatment: Nitride with thickness: 0.4~0,7mm, Polishing
Max. rotating speed: 150rpm
Barrel:
Material of Barrel: 38CrMoAlA
Inner processing: Nitride with thickness: 0.4 ~ 0.7mm
Heating zones: 3
Heating mode: Cast aluminum + stainless steel covering
Heating power: 4KW×3=12KW
Cooling power: 0.25KW×3=0.75KW
Method of cooling: air blow
Driving motor:
Motor power: AC 30KW
Include axial flow fan
Main electric part:
Inverter: ABB
Contactor: Schneider or Siemens
Air Switch: LG
Relay: Omron
Self protective system:
Over current protective of motor
Over pressure protective of screw.
   
Item 4 Mould
  Material:
Body: Made by 40Cr, Inner surface polished
Calibration sleeve: bronze
Heating power: 9.5KW
Heating zone: 5pcs
   
Item 5 Co- extruder 25/25
  Screw:
Diameter of screw: 25mm
L/D: 25:1
Material of screw: 38CrMoAlA.
Surface treatment: Nitride with thickness: 0.4~0,7mm, Polishing
Barrel:
Material of Barrel: 38CrMoAlA
Inner processing: Nitride with thickness: 0.4 ~ 0.7mm
Heating zones: 2 zones
Heating mode: Cast aluminum and stainless steel covering
Heating power: 1.2KW×2 =2.4KW
Cooling power: 0.04KW×2 =0.08KW
Method of cooling: air blow
Driving motor:
Motor power: AC 1.5KW
Main electric part supplier :
Inverter: Hitachi or ABB
Contactor: Schneider or Siemens
Air Switch: LG
Relay: Omron
Temperature controller: RKC or Omron
   
Item 6 Vacuum calibration tank
  Dimensions:
Length: 5600mm
Vacuum pump:
Power: 4kw
Water pump:
Power: 5.5
Three direction adjustment:
Forward and Backward : ±500mm motor power 0.55KW
Up and down: ±50mm manual screw adjustment
Left and right : ±50mm manual screw adjustment
Material of inside pipe holder
Nylon half-round supporting plate
Tank material: 
Main body: stainless steel,
Front/back sealing device and nylon roller holder: Q235 galvanized steel.
Water level adjustment: stainless steel floating ball,
Water temperature adjustment: Electric controlling.
Pipeline: By galvanized pipe and stainless steel valve connecting,
Sprayers: ABS.
Normal bronze filter
Vacuum meter
Quantity: 1 pcs.
Vacuum degree: 0.03~0.06Mpa
   
Item 7 Spray cooling tank
  Dimensions:
Length: 5600mm
Water pump:
Power: 3KWx1
Material of inside pipe holder
Nylon roller
Tank Material: 
Main body: stainless steel
Front/back sealing device and nylon roller holder: Q235 galvanized steel.
Water level adjustment: stainless steel floating ball
Water temperature adjustment: Electric controlling.
Pipeline: By galvanized pipe and stainless steel valve connecting
Sprayers: ABS
Normal bronze filter
   
Item 8 Two claws haul-off
  Pneumatic pressure
Inverter: Hitachi or ABB
Claw width: 150mm
Claw length: 1400mm
Max traction force: 6000N
Max traction speed: 12m/min.
Draw motor power: 1.1KWx 2
Gear box for drive two claws.
   
Item 9 Non-dust cutter
  Blade rotates around pipe and cut off pipe with smooth surface.
Motor power: 1.5KW
Dia of blade: 60mm
Max wall thickness of pipe for cutting: 10mm
Synchronous speed: 1-12m/min
By PLC control.
Soundless cutting chamber.
Aluminum "HALF" clamps
   
Item 10 Stacker
  Discharging: Pneumatic
Length: 5,000mm
Up and down: ±90mm
 
    1. Spare parts
Screw unload tools : 1 pc
Thermocouple for extruder : 3 pcs
Oil seal for extruder gearbox : 1 set
Sprayer for vacuum calibration tank/Spray cooling tank : 10 pcs
Seal for vacuum calibration tank/Spray cooling tank : 5 m
Rubber block for haul-off : 10 pcs
Air pipe for cutter : 5 m
Small AC contactor : 1 pc
Small circuit breaker : 1 pc
Relay : 1 pc
Button & switch : 2 pcs
PE Pipe Extrusion Molding Production Line

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