| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours After-Sales Service to Help Customer |
| Warranty: | 1 Year |
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| Project: 20mm PE Pipe Extrusion Line | |
| Raw material & formula | PE resin and colour mater batch |
| Capacity | Max:100kg/h |
| Central height | 1000-1050mm |
| Max. Haul-off speed | 2-6m/min |
| Quantity of color stripe | 2-4 lines (according to requirement) |
| Installation power | 112kw |
| Warehouse/Workshop | Dimension: 39m (length) × 3m (width) × 3m (height) Crane: Machine positioning |
| Temperature/ Humidity | 0-35ºC/≤80% |
| Power supply & Installation power | 3-phase, 380V, 50 Hz |
| Wire/cables: | Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine. |
| Delivery time | 60 working days |
| Packing | Wood pallet covered by plastic film |
| No. | Machine | Qty. |
| 1 | Vacuum feeder | 1 set |
| 2 | Hopper Dryer | 1 set |
| 3 | SJ45 Single extruder | 1 set |
| 4 | Mould | 1 set |
| 5 | Co-extruder | 1 set |
| 6 | Vacuum calibration tank | 1 set |
| 7 | Spray cooling tank | 1 set |
| 8 | Haul off | 1 set |
| 9 | Non-dust cutter | 1 set |
| 10 | Stacker | 1 set |
| Item 1 | Vacuum feeder 200 kg/h |
| Rated transmission capacity: 200kg/h Motor power: 1.1KW Pipe diameter: Φ50 Hopper : stainless steel Max air volume: 2 M3/min |
|
| Item 2 | Plastic hopper dryer 50kg |
| Load capacity: 100kg Power of air-blower: 0.22KW Heating power: 6KW |
|
| Item 3 | SJ45 single screw extruder |
| Melt capacity:100kg/h Screw: Diameter of screw: Ф45mm L/D: 33/1 Material of screw: 38CrMoAlA Surface treatment: Nitride with thickness: 0.4~0,7mm, Polishing Max. rotating speed: 150rpm Barrel: Material of Barrel: 38CrMoAlA Inner processing: Nitride with thickness: 0.4 ~ 0.7mm Heating zones: 3 Heating mode: Cast aluminum + stainless steel covering Heating power: 4KW×3=12KW Cooling power: 0.25KW×3=0.75KW Method of cooling: air blow Driving motor: Motor power: AC 30KW Include axial flow fan Main electric part: Inverter: ABB Contactor: Schneider or Siemens Air Switch: LG Relay: Omron Self protective system: Over current protective of motor Over pressure protective of screw. |
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| Item 4 | Mould |
| Material: Body: Made by 40Cr, Inner surface polished Calibration sleeve: bronze Heating power: 9.5KW Heating zone: 5pcs |
|
| Item 5 | Co- extruder 25/25 |
| Screw: Diameter of screw: 25mm L/D: 25:1 Material of screw: 38CrMoAlA. Surface treatment: Nitride with thickness: 0.4~0,7mm, Polishing Barrel: Material of Barrel: 38CrMoAlA Inner processing: Nitride with thickness: 0.4 ~ 0.7mm Heating zones: 2 zones Heating mode: Cast aluminum and stainless steel covering Heating power: 1.2KW×2 =2.4KW Cooling power: 0.04KW×2 =0.08KW Method of cooling: air blow Driving motor: Motor power: AC 1.5KW Main electric part supplier : Inverter: Hitachi or ABB Contactor: Schneider or Siemens Air Switch: LG Relay: Omron Temperature controller: RKC or Omron |
|
| Item 6 | Vacuum calibration tank |
| Dimensions: Length: 5600mm Vacuum pump: Power: 4kw Water pump: Power: 5.5 Three direction adjustment: Forward and Backward : ±500mm motor power 0.55KW Up and down: ±50mm manual screw adjustment Left and right : ±50mm manual screw adjustment Material of inside pipe holder Nylon half-round supporting plate Tank material: Main body: stainless steel, Front/back sealing device and nylon roller holder: Q235 galvanized steel. Water level adjustment: stainless steel floating ball, Water temperature adjustment: Electric controlling. Pipeline: By galvanized pipe and stainless steel valve connecting, Sprayers: ABS. Normal bronze filter Vacuum meter Quantity: 1 pcs. Vacuum degree: 0.03~0.06Mpa |
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| Item 7 | Spray cooling tank |
| Dimensions: Length: 5600mm Water pump: Power: 3KWx1 Material of inside pipe holder Nylon roller Tank Material: Main body: stainless steel Front/back sealing device and nylon roller holder: Q235 galvanized steel. Water level adjustment: stainless steel floating ball Water temperature adjustment: Electric controlling. Pipeline: By galvanized pipe and stainless steel valve connecting Sprayers: ABS Normal bronze filter |
|
| Item 8 | Two claws haul-off |
| Pneumatic pressure Inverter: Hitachi or ABB Claw width: 150mm Claw length: 1400mm Max traction force: 6000N Max traction speed: 12m/min. Draw motor power: 1.1KWx 2 Gear box for drive two claws. |
|
| Item 9 | Non-dust cutter |
| Blade rotates around pipe and cut off pipe with smooth surface. Motor power: 1.5KW Dia of blade: 60mm Max wall thickness of pipe for cutting: 10mm Synchronous speed: 1-12m/min By PLC control. Soundless cutting chamber. Aluminum "HALF" clamps |
|
| Item 10 | Stacker |
| Discharging: Pneumatic Length: 5,000mm Up and down: ±90mm |
| Screw unload tools | : 1 pc |
| Thermocouple for extruder | : 3 pcs |
| Oil seal for extruder gearbox | : 1 set |
| Sprayer for vacuum calibration tank/Spray cooling tank | : 10 pcs |
| Seal for vacuum calibration tank/Spray cooling tank | : 5 m |
| Rubber block for haul-off | : 10 pcs |
| Air pipe for cutter | : 5 m |
| Small AC contactor | : 1 pc |
| Small circuit breaker | : 1 pc |
| Relay | : 1 pc |
| Button & switch | : 2 pcs |
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