Automatic Fabric Spreading Machine with Working Table

• Customization: Available
• After-sales Service: 24 Hours After-Sales Service to Help Customer
• Voltage: 380V
• Model NO.: LTY-1205SS-280
• Power Source: Electric
• Automatic Grade: Automatic
• Warranty: 1 year
• Certification: CE, ISO, CCC
• Transport Package: Wrapping Film Packing/Wooden Case
• Specification: 1205ss-280cm
• Trademark: LOYALTY
• Origin: China
• Production Capacity: 100sets/Month

Product Description

1. Product characteristics
Adjustable arc spread rod effective flat fabric
Multiple automatic dial system effectively both elastic stretch and four sides
Universal power bucket system
Double-pull automatic compression system, roller release cloth compression system
Automatic stop without cloth, complete automatic return to origin, automatic alignment control system, and automatic raise control system
Wire emergency stop, emergency stop, released cloth will not drag deformation
Imported microcomputer program Control system, control stability
System fault automatic prompt for easy maintenance

1. Standard configuration (the following configuration is selected according to customer requirements)

Double pull automatic roller (for double pull paving)
Single-pull automatic cloth breaker (suitable for single-pull cloth)
Roller release cloth tension rod (for smooth fabric)
Power bucket (for roll / cloth general)
Bucpper compression bar (for smooth fabric)
Note: Control system can be replaced according to customer needs
3. Main performance indicators of the equipment
A.Main accessories and origin

No.	Name of the accessories	Brand	Place of origin	Mark
1	plc main module, 486 communication board	Fetek	Taiwan
2	Encoder, (cylindrical type) photoelectric switch, 220v relay	Omron	Japan
3	24v 2p Relay	IDEC	Japan
4	Touch screen, touch screen signal cable	Weinview	Taiwan
5	Frequency converter	Shihlin	Taiwan
6	Cutting cutter set rail,black plate cover	zhuocheng	Fujian
7	Switching Mode Power Supply	Meanwell	Taiwan
8	Servo drivers	Donglin	zhejiang
9	Jacking motor	VTV	beijing
10	Position fabric side, cloth bucket, disassembly, and knife running motor	JSCC	xiamen	China-Germany joint venture
11	All steel, non-embroidered steel parts, racks, housing	zhuocheng	Fujian shishi

4.Benefit Analysis of  Fabric Spreading Machine
Why use automatic pulling machines? In the clothing industry that has become white and hot, in the face of how to beat the competitors from the fierce market competition, it is very important to systematically control the quality, cost and efficiency of finished products from the fierce market competition. In the "cutting" process, the use of automatic pulling machine can effectively ensure the quality of finished products, reduce cost and improve efficiency.
From the point of efficiency, the machine will not be tired, can operate at high speed for a long time, improve production efficiency and maintain quality stability
From the point of cost, the manpower cloth needs more personnel operation, its labor cost is high, while the automatic pulling machine only needs one person operation, one person assistance to complete the cloth work, the remaining staff can cope with other processes, saving costs can also improve efficiency; From the perspective of quality, the pulling effect before cutting directly affects the quality of finished clothing, and the bad effect is irreparable after cutting. This problem is common in hand pulling, and the use of automatic pulling machine is the best guarantee to solve this problem. Another highlight of the use of automatic pulps is to improve the image of the manufacturer. Customers visit the production mode and production equipment before dropping the order. Automatic paving machine is a high-tech automation equipment, and it is convincing to ensure quality, cost and efficiency.
1.Efficiency analysis:

1. Scientific calculation of automatic paving machine and artificial paving related reference to (knitted fabric) data as follows:

automatic fabric (single strip); woven fabric 16,000 m
The paving capacity of 2 people in 1 day is about 8500 m (calculated in 10 hours)
Mechanical paving efficiency 2 people × 3000 china yuan =6000 month payroll paving cost: about 0.023 china yuan / meter cloth
B. Manual paving of cloth
Group of 4 people with a 1-day paving capacity of about 8,000 m (in 10 hours)
Labor paving benefit 4 people × 3000 yuan / month =12000 payroll paving cost: about 0.05 / meter cloth
For the same workload, the automatic paving machine is 4.35 times the cost of manual paving
The more the amount of cloth, the greater the cost ratio of manual and automatic paving.

2.At the direct labor cost of a certain factory:
Complete this paving quantity: 4 paving workers 3000 × 4 cost 12000 yuan / month 144000 yuan / year
Labor accommodation and management cost for one year:: 4 * 200 Yuan / month * 12 = 9600
The total cost is 9600+144000=15360
Same workload: the automatic spreader only needs 2 people at most
The total cost of manpower accommodation and management for one year is 6000X 12 + 2 X 200 yuan/month X 12 = 76800 yuan

3.Comparison of saving cloth cost between manual spreading and automatic spreading machine
The two ends of the manual spreading will be uneven, and the difference between each layer is 10~20mm
The difference between the ends of the spreader will not exceed 3mm~5mm
Calculated by spreading 1000 layers per day
Layer difference X number of layers/day X both ends X fabric unit price/meter=(10-3)X 1000/day X 2 X 20 yuan/meter=280 yuan/day for the same fabric, the spreader can save 280 yuan per day Fabric cost.
4.Fabric difference (knitting) labor efficiency difference
For different fabrics,the efficiency difference between labor and spreader is very obvious. For knitted fabrics with elasticity, it is difficult to spread the fabric without tension manually, and the efficiency is very low. This phenomenon does not exist for the automatic spreading machine, it has no difference to the needle woven fabrics, and can achieve tension-free spreading.
A.Features

1. Modular design, easy to disassemble, transport, and can be lengthened or shortened arbitrarily.
2. Adopting Meinai board, smooth table top, all solid wood operation, strong and wear-resistant, never deformed, easy to cut
3. The table board is made of E1 multi-layer plywood, and the wear-resistant surface of Meinai board is added. The table surface is smooth, never deformed, and has a longer life.
4. The tripod is made of cold-rolled steel plate with a thickness of 2.0-4.0mm, and the height can be adjusted (78cm-84mm).
5. The installation of stainless steel guide rails can be widely used with various brands of cloth spreading machines and automatic cutting machines.

B.Selection criteria

1. 1830MM with spreading machine model 1202/1203-160 (the widest spread is 1.6 meters)
2. 2130MM with spreading machine model 1202/1203-190 (the widest spread is 1.9 meters)
3. 2330MM with spreading machine model 1202/1203-210 (the widest spread is 2.1 meters)

2830MM with spreading machine model 1202/1203-260 (the widest spread is 2.6 meters)
The standard length of a single board is 1.2 meters, if ten boards are put together, it is 12 meters long.



Power supply device
 Aluminum track cable       Slide contact electric rail    Panasonic Electric Railway

Plan 1 example: Graphic analysis of spreading machine with standard Meinite platen
The spreading machine is equipped with a standard overall layout drawing of the Meinai platen:
Note: The picture shows a 1.6 meter machine and a 1.83 meter supporting table as an example. For example,for a machine of 1.9 meters,2.1 meters,and 2.6 meters,the width of the table must be increased by 0.23 meters.

Plan 2 example: Graphic analysis of spreading machine with two platens
The overall layout of the spreading machine with two standard Meinite platens:
Note: The picture shows a 1.6meter machine and a 1.83meter supporting table as an example.For example,for a machine of 1.9 meters,2.1meters,and 2.6 meters,the width of the table must be increased by 0.23 meters.


6.Spreading machine quotation and service
Thank you for your understanding and support of our spreading machine, and we can customize the following solutions according to your needs:
1.One set of 1205SS-280 spreading machine, effective spreading width within 2.8 meters;
2.Standard Meinai plate: 23 sheets of specifications 3030*1200MM
3.Sliding-contact electric rail: 23 pallets*1.2m=27.6m